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A comprehensive investigation on the properties of seaweed (Sargassum tenerrimum) protein isolates: Addressing the knowledge gap on drying methods

This study demonstrates that protein isolates from *Sargassum tenerrimum* seaweed, when processed via freeze, vacuum, or spray drying, yield high-quality, safe, and bioactive proteins with distinct structural and functional properties, where spray drying offers superior emulsifying and foaming capabilities while freeze drying preserves higher phenolic content.

Original authors: Sushri S. B, Rose Mary James, Sahana M. D, Safeena M. P, Elavarasan K

Published 2026-10-05
📖 5 min read🧠 Deep dive

Original authors: Sushri S. B, Rose Mary James, Sahana M. D, Safeena M. P, Elavarasan K

Original paper licensed under CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/). ✨ This is an AI-generated explanation of the paper below. It is not written or endorsed by the authors. For technical accuracy, refer to the original paper. Read full disclaimer

In a world where the human population is projected to reach nearly ten billion by mid-century, the search for new sources of high-quality food has become a matter of urgent necessity. While animals have long provided the bulk of dietary protein, the environmental cost of raising livestock is driving scientists to look toward the ocean for alternatives. Seaweeds, the vast forests of the sea, are known to be rich in minerals, fibers, and vitamins, but their potential as a primary source of protein has remained largely untapped. The challenge lies in the fact that seaweeds are complex organisms; their cells are tough and filled with compounds that can interfere with extracting the protein inside. Furthermore, once the protein is extracted, it must be dried to be stored and used, but the method used to remove the water can fundamentally alter the protein's structure, its ability to mix with other ingredients, and its nutritional value. Understanding how different drying techniques affect these delicate marine proteins is the key to turning seaweed into a viable, sustainable food source for the future.

Researchers at the Kerala University of Fisheries and Ocean Studies and the Central Institute of Fisheries Technology in India set out to solve this specific puzzle using a common brown seaweed known as Sargassum tenerrimum. They began by harvesting the seaweed from the coastal waters of the Palk Bay in southern India, cleaning it, and grinding it into a fine powder. Using a chemical process that involves shifting the acidity of the water to pull the protein out of the plant matter, they isolated the protein from the rest of the seaweed. This resulted in a liquid protein extract, which they then split into three batches. Each batch was dried using a different industrial method: one was frozen and dried under a vacuum to remove ice directly, another was dried in a vacuum chamber at a moderate temperature, and the third was sprayed into a stream of hot air to dry almost instantly. The goal was to see which of these three methods produced the best final product in terms of protein content, safety, and how well the powder would function in food.

The results revealed that all three methods successfully produced a protein-rich powder, but the quality varied significantly depending on how the water was removed. The spray-dried powder contained the highest amount of protein, at roughly 66 percent, followed closely by the freeze-dried sample at about 65 percent, while the vacuum-dried sample had the least, at just under 50 percent. Importantly, the researchers tested the powders for dangerous heavy metals like lead, mercury, and cadmium, finding that none were present in detectable amounts, confirming that the extraction process effectively purified the seaweed. However, the choice of drying method did change the chemical makeup of the powder. The freeze-dried sample retained the highest amount of natural plant compounds called phenols, which are known for their health benefits, whereas the high heat of the spray drying process reduced these compounds slightly. Despite this, the spray-dried powder showed a strong ability to neutralize harmful free radicals, suggesting it still possessed significant antioxidant power.

When the scientists examined the physical nature of the powders, the differences became even more distinct. Under a powerful microscope, the spray-dried particles appeared as tiny, hollow spheres, a shape formed by the rapid drying of liquid droplets. In contrast, the freeze-dried powder looked like shrunken, honeycomb-like flakes, and the vacuum-dried sample consisted of broken, crumbled pieces. These structural differences mattered greatly when the researchers tested how the powders behaved in water and oil. The freeze-dried powder dissolved best in water, especially when the water was slightly alkaline, making it the most versatile for creating smooth mixtures. It also formed the most stable emulsions, meaning it could hold oil and water together effectively, a crucial trait for making dressings or creamy foods. The spray-dried powder, while slightly less soluble, excelled at creating foam, expanding significantly when whipped, which could be useful for light, airy food textures.

The study concluded that while freeze drying preserved the most delicate structural and functional properties of the seaweed protein, making it the superior choice for high-quality food applications, spray drying offered a compelling alternative. The spray-dried method produced a powder with a high protein content and excellent foaming abilities, and it is considered a suitable method for commercial production due to its operational characteristics. The researchers found that the drying process did not destroy the protein's core structure or its ability to fight bacteria, as the powders showed strong activity against common food-borne pathogens. Ultimately, the work demonstrates that seaweed protein is a safe and potent resource, and the choice of drying method allows food manufacturers to tailor the final product for specific needs, whether that is maximum nutritional retention or efficient, large-scale production.

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