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Passive Daytime Radiative Cooling Enabled by Bio-Derived Ceramic-Polymer Coatings on Rapid-Curing Fiberglass Casts

This paper presents a biocompatible, bio-derived ceramic-polymer coating applied to rapid-curing fiberglass casts that achieves passive daytime radiative cooling with over 90% solar reflectance and up to 15°C sub-ambient temperature reduction, effectively overcoming the limitations of rigid and fragile PDRC substrates for flexible applications.

Original authors: Xuguang Zhang, Hexiang Zhang, Hanqing Liu, Xiaoli Li, Mu Ying, Yutian Yang, Marilyn L. Minus, Ming Su, Yi Zheng

Published 2026-01-28
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Original authors: Xuguang Zhang, Hexiang Zhang, Hanqing Liu, Xiaoli Li, Mu Ying, Yutian Yang, Marilyn L. Minus, Ming Su, Yi Zheng

Original paper dedicated to the public domain under CC0 1.0 (http://creativecommons.org/publicdomain/zero/1.0/). This is an AI-generated explanation of the paper below. It is not written or endorsed by the authors. For technical accuracy, refer to the original paper. Read full disclaimer

Imagine you have a broken arm, and a doctor puts a hard, white fiberglass cast on it. Usually, on a hot summer day, that cast can feel like an oven, trapping your body heat and making you sweat. Now, imagine if that same cast could act like a high-tech sunshade, keeping your arm cool without needing electricity or a fan.

That is exactly what this research team from Northeastern University has created. They turned a standard medical cast into a "passive cooling suit" using a special, eco-friendly paint made from animal bones.

Here is a simple breakdown of how it works and what they found:

1. The "Sun-Repelling" Paint

Think of the cast as a canvas. The researchers painted it with a two-layer "sunscreen" made of common plastics (PVA and PMMA) mixed with a special powder.

  • The Secret Ingredient: The powder is made from calcium pyrophosphate, which the team created by processing waste animal bones. It's a way to turn trash into treasure.
  • How it works: Imagine the powder particles are like millions of tiny, white mirrors. When sunlight hits the cast, these mirrors bounce the sun's heat away (reflecting over 90% of it). At the same time, they act like a heat vent, letting the body's own warmth escape into the coldness of space through a special "window" in the atmosphere that heat can pass through.

2. The "Double-Layer" Sandwich

To make sure this paint sticks and lasts, they used a two-step recipe:

  • Layer 1 (The Glue): A sticky, water-based layer (PVA) that hugs the rough, woven surface of the fiberglass cast perfectly, like a second skin.
  • Layer 2 (The Shield): A tough, waterproof top layer (PMMA) that protects the paint from rain, dirt, and scratches, kind of like a clear coat on a car.

3. The Results: A Cooler Cast

The team tested this in the real world, wearing the coated casts on their arms under the hot Boston sun.

  • The "Oven" vs. The "Fridge": An uncoated fiberglass cast got hot, reaching temperatures around 35.5°C (96°F). The coated cast stayed significantly cooler, hovering around 30.4°C (87°F).
  • Beating the Heat: In outdoor tests, the coated material stayed up to 15°C (27°F) cooler than the surrounding air temperature. That's a massive difference, like stepping out of a hot car into a cool breeze.
  • Comparison: They tested other common white powders (like titanium dioxide, often used in paint) and found that their bone-derived powder worked even better at reflecting sunlight.

4. Tough Enough for Real Life

A cooling cast is useless if it falls apart when you get caught in the rain or rub against your clothes. The team put the coating through a "toughness test":

  • Water: The coating became water-repellent (hydrophobic). Instead of soaking up water like a sponge, water beads up and rolls off, similar to a raincoat.
  • Sun: They blasted it with UV light for 50 hours (simulating weeks of sun), and the cooling power didn't fade.
  • Scrapes: They rubbed it against sandpaper 50 times. While the shine got a tiny bit dull, the ability to cool down remained strong.
  • Flexibility: The coating didn't make the cast brittle; it actually made it slightly more flexible, so it could bend with your arm without cracking.
  • Heat: It could withstand temperatures up to 700°C without melting or burning, proving it's very stable.

Why This Matters

The paper suggests this technology isn't just for medical casts. Because the material is made from waste, is cheap to make, and can be painted onto curved or flexible surfaces, it could be used to keep things cool in other places too, such as:

  • Emergency shelters for disaster relief.
  • Portable containers for keeping food or medicine cool without electricity.
  • Protective gear for outdoor workers or first responders.

In short, the researchers took a rigid, hot medical device and gave it a "superpower" using a paint made from recycled bones, turning it into a device that naturally fights the heat.

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