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Co-evaporated compositionally modulated interfaces in perovskite/Si tandems

This study demonstrates that solvent-free co-evaporation enables the creation of a vertically compositional 2D/3D interface in perovskite/silicon tandem solar cells, achieving a record 30.93% efficiency and exceptional long-term stability by eliminating bulky organic cations while ensuring coherent crystal connectivity and suppressing defect formation.

Original authors: Wei Li, Long-Hui Yang, Qi-Bo Yuan, Du qiang, Junke Jiang, Min Zhang, Jungan Wang, Menglei Xu, Guijie Liang, Keith P. McKenna, Yi-Bing Cheng, Mathias Rothmann

Published 2026-10-21
📖 5 min read🧠 Deep dive

Original authors: Wei Li, Long-Hui Yang, Qi-Bo Yuan, Du qiang, Junke Jiang, Min Zhang, Jungan Wang, Menglei Xu, Guijie Liang, Keith P. McKenna, Yi-Bing Cheng, Mathias Rothmann

Original paper licensed under CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/). ✨ This is an AI-generated explanation of the paper below. It is not written or endorsed by the authors. For technical accuracy, refer to the original paper. Read full disclaimer

The quest for better solar power has long focused on a simple idea: capture more of the sun's energy by stacking different materials on top of one another. Imagine a sandwich where the top slice is designed to catch the high-energy blue light, and the bottom slice catches the lower-energy red light that passes through. This is the promise of tandem solar cells, specifically those pairing a synthetic crystal called perovskite with traditional silicon. While this combination has already shattered efficiency records, a stubborn problem remains. Over time, these devices tend to degrade, losing their ability to generate electricity. The culprit is often hidden deep inside the device, at the invisible boundary where the two layers meet. Here, tiny gaps in the crystal structure allow atoms to wander and react, causing the material to break down under the very sunlight it is meant to harvest. For years, scientists have tried to patch these gaps using liquid chemicals, but the solvents in those liquids often dissolve the delicate layers they are trying to protect, creating a cycle of damage rather than repair.

A team of researchers has now found a way to build a stronger, more stable foundation for these solar cells without using any liquids at all. Instead of pouring chemicals, they used a technique called co-evaporation, which is essentially a dry, vacuum-based method of laying down materials atom by atom. By carefully controlling the flow of ingredients during the first few moments of film growth, they created a special seed layer at the bottom of the perovskite film. This layer is a unique mix of two different crystal structures that fit together perfectly, like interlocking bricks, forming a seamless bridge to the main solar-absorbing layer above. Crucially, this seed layer is rich in a specific ingredient that fills in the tiny gaps where atoms usually go missing, preventing the destructive chemical reactions that lead to failure. Because the process is dry, it avoids the messy dissolution problems of liquid methods, allowing the researchers to program the exact composition of the material from the bottom up.

The results of this approach are striking. When the team built solar cells using this new buried interface, they achieved a power conversion efficiency of 30.93 percent, a significant leap forward for this technology. But the real breakthrough lies in how well the device holds up over time. In tests where the cells were left running under bright light in a nitrogen atmosphere, the new design retained 90 percent of its initial performance after 1,820 hours. In contrast, standard cells without this special seed layer began to fail much sooner, dropping to the same level of performance in less than 300 hours. The researchers confirmed that this stability comes from the atomic-level perfection of the interface. Using powerful electron microscopes that can see individual atoms, they observed that the crystal structures in their new design are continuous and unbroken, with no gaps for atoms to slip through. This continuity allows electricity to flow freely while keeping the material locked in a stable state, effectively stopping the degradation process before it can start.

The study also clarified why previous attempts to fix these interfaces often fell short. Many earlier methods relied on adding large, bulky molecules to the surface to act as a shield. While these molecules can block some damage, they also act like a roadblock, slowing down the flow of electricity and reducing the overall efficiency of the cell. The new method avoids this trade-off entirely. By using a seed layer made of the same basic building blocks as the main crystal, just arranged in a slightly different way, the researchers created a barrier that stops damage without blocking the flow of energy. The microscopic images show that the atoms in this new layer are perfectly aligned with the atoms above them, creating a smooth, uninterrupted path for charge to travel. This alignment prevents the formation of the defects that usually trigger the breakdown of the material under light and heat.

To prove that this design works in a real-world setting, the team applied it to a full solar cell stack, placing the new perovskite layer directly on top of a silicon cell. The resulting device not only performed at a high level but also demonstrated remarkable resilience. The researchers tracked the device's output continuously, watching how it handled the stress of constant illumination. The data showed that the new interface successfully suppressed the internal chemical changes that typically cause solar cells to lose power. By eliminating the weak points at the bottom of the film, the entire structure became more robust. This work suggests that the key to unlocking the full potential of next-generation solar energy may not be in finding new, exotic materials, but in mastering the precise arrangement of the atoms we already have. By controlling how these materials grow from the very first moment, scientists can create solar cells that are not only more efficient but also built to last, bringing us closer to a future where solar power is both powerful and enduring.

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