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Process-level uncertainties challenge system-level direct air capture assessments

This study demonstrates that uncertainties arising from the choice of process-level models for direct air capture (DAC) constitute the dominant source of variation in system-level assessments, often exceeding the impacts of climate and renewable resource configurations, thereby significantly influencing cost estimates, siting decisions, and optimal system designs.

Original authors: Henrik Wenzel, Malte Glaser, Mattia Galanti, Tom Terlouw, Daniel Rezo, Vittoria Bolongaro, Mak Dukan, Aaron Jajjawi, Jochen Linßen, Niall Mac Dowell, Sean McCoy, Russell McKenna, Ralf Peters, Thomas S
Published 2026-11-02
📖 5 min read🧠 Deep dive

Original authors: Henrik Wenzel, Malte Glaser, Mattia Galanti, Tom Terlouw, Daniel Rezo, Vittoria Bolongaro, Mak Dukan, Aaron Jajjawi, Jochen Linßen, Niall Mac Dowell, Sean McCoy, Russell McKenna, Ralf Peters, Thomas Schöb, Marwan Sendi, Martin van Sint Annaland, Niklas von der Assen, Carsten Wedler, Christoph Winkler, Jann Weinand

Original paper licensed under CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/). ✨ This is an AI-generated explanation of the paper below. It is not written or endorsed by the authors. For technical accuracy, refer to the original paper. Read full disclaimer

To understand the challenge of removing carbon dioxide from the atmosphere, one must first grasp the scale of the task. Direct air capture is a technology designed to pull greenhouse gases directly out of the sky, acting as a safety net for a world that has already emitted too much. Scientists and policymakers rely on complex computer models to predict how much this technology will cost and where it should be built. These models usually start with a description of the machine itself—how it uses heat and electricity to trap carbon—and then expand that description to look at the entire energy system required to run it. The assumption has long been that if you feed these different machine descriptions into the same large-scale energy model, you will get a reliable picture of the future. The question is whether the specific way a researcher describes the machine's inner workings changes the final answer about cost and location.

A team of researchers from institutions across Europe and North America set out to test this assumption by running a massive comparison. They took seven different computer models that describe how solid-sorbent direct air capture machines work. These models all agree on the basic physics: they use special materials that grab carbon dioxide from the air and then release it when heated. However, they differ in the details, such as the specific chemical properties of the materials used, the shape of the containers holding them, and the exact mathematical formulas used to predict how they react to temperature and humidity. The researchers fed the performance data from all seven of these models into a single, consistent energy system framework. This framework simulated how these machines would operate in twenty different locations around the world, each with its own unique mix of weather and renewable energy sources like wind and solar power. The goal was to see if the choice of machine model would change the final verdict on how much it costs to capture a ton of carbon dioxide and which locations are the best places to build these facilities.

The results revealed that the choice of machine model matters far more than the weather or the type of renewable energy used. When the researchers looked at the cost to capture one ton of carbon dioxide, the differences between the seven models were staggering. At some locations, the cost predicted by one model was more than double the cost predicted by another. In fact, the specific way the machine was described in the computer model accounted for nearly half of all the variation seen in the final cost estimates. By comparison, the local climate and the mix of wind and solar power available at a site explained much smaller portions of the cost differences. This means that two researchers could look at the exact same location and the exact same weather data, but if they used different models to describe the capture machine, they would come away with completely different conclusions about whether that site is a good investment.

This uncertainty extends beyond simple costs to the very strategy of where to build these facilities. The study showed that the models often disagreed on which locations were the most favorable. For instance, one model might suggest that a hot, dry desert is the ideal place to build a capture plant because the heat helps the machine run efficiently. Another model, looking at the same desert, might conclude that the humidity levels or temperature swings make it a poor choice, favoring a cooler, wetter climate instead. In some cases, the models even reversed the ranking of locations, suggesting that a site considered excellent by one model was actually the worst option according to another. This happens because the models react differently to the same weather conditions. Some models predict that the machines need more heat when the air is humid, while others predict they need more electricity when the air is hot. These subtle differences in how the machine is described ripple through the entire system, changing the amount of solar panels, wind turbines, and batteries needed to keep the plant running.

The researchers also found that the size of the energy infrastructure required to support these machines depends heavily on the model used. To capture a specific amount of carbon, one model might suggest that a location needs a modest amount of wind power, while another model might demand four times as much capacity for the same task. This has profound implications for land use and the competition for renewable energy. If the wrong model is chosen, planners might build an energy system that is either too small to do the job or vastly oversized and wasteful. The study further explored how these machines would perform in the future if technology improved. They found that while reducing costs and energy use is essential, the path to achieving specific cost targets is not the same for every model. A set of improvements that looks sufficient to make the technology affordable in one model might fall short in another, leaving the technology too expensive to be viable.

Ultimately, the study demonstrates that the way we describe a technology in a computer model can fundamentally shape our understanding of its future. The researchers did not find a single "correct" model to replace the others; instead, they showed that the current uncertainty in how these machines are represented is a major source of risk for anyone trying to plan for a low-carbon future. The findings suggest that relying on a single model to make decisions about where to build or how much these systems will cost is risky. Instead, a more robust approach is needed, one that considers a range of different models to see which conclusions hold true across all of them. Until the real-world performance of these machines is fully observed and validated, the specific details of how we model them will continue to drive the answers we get about the feasibility of cleaning the atmosphere.

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